How to Specify a Coiled Cord
Most coiled cord inquiries stall in the same place: the application is clear but the cord is not described in terms a manufacturer can quote from. Six values cover almost every build. Send those and we can price a stock catalog number or a custom run without a round of questions first.
1. Retracted Length
The resting length of the coiled section, measured from the end of one lead to the start of the other. This is the number that determines how much cord is out of the way when the equipment is idle. Autac stocks retracted lengths of 2, 4, 6, 8, 10, 15, and 20 inches, and cuts custom lengths outside that range.
2. Extended Working Length
How far the cord actually has to reach in service. A heat-set coil extends to roughly five times its retracted length, so a 10 inch coil gives about 50 inches of working reach. Specify the reach you need rather than the coil you think you need, and we will work backwards to the retracted length. Sizing a coil to its absolute limit shortens its life; the cord should reach its working distance with tension left in it.
3. Conductor Count and Gauge
The stock catalog runs 2 to 4 conductors in 10 through 18 AWG, which covers most portable power and control applications. Custom builds run from 26 AWG signal conductors up to 10 AWG for heavy power, in counts to 25. Conductors are bare copper on power cords and tinned copper on communications, control, test lead, and shielded constructions.
4. Voltage and Current
Stock cords are rated 300V or 600V, carrying 5A to 30A depending on gauge and construction. UL types in the catalog include SVT, SVTO, SJT, SJTO, SO, SOW, and CMG. If you are working to a specific UL type, name it; that single value often settles the jacket, insulation, and voltage rating at once.
5. Jacket Material
TPE, TPR, or PVC, covered in detail below. If the cord will see oil, solvents, sustained cold, or heavy abrasion, say so here rather than leaving it to be discovered in the field.
6. Shielding and Terminations
Shielding is specified when the cord carries signal alongside anything electrically noisy. Autac stocks both braided and foil shielded constructions with a drain wire. Terminations are the last question: molded plug, bare leads for OEM assembly, or a connector you supply or name.
UL Listed or UL Recognized?
Both appear in the catalog and the difference matters at approval time. A UL Listed cord is certified as a finished product and can stand alone in the field. A UL Recognized cord is a component certified for building into a larger assembly that carries its own approval. Bare-end power cords, test leads, and the miniature constructions are Recognized; most finished power cords are Listed.